1. Joints plates for the backs and sides of
acoustic guitars
2. Hold plates in place for gluing
3. Serves as a router carriage for carving
radiused forms.
![]() Here's the basic unit. I made it out of baltic birch plywood starting with a plan in Lutherie Tools a book from Guild of American Luthiers. |
![]() The plates to be joined are placed between the bottom and middle pieces and all held together with the top pieces. The whole setup is held together with wing nuts that fasten to bolts that I epoxied to the bottom of the jig. Note that the distance between the top pieces is the same width as the base plate on my router. Once all together, one pass with the router joints the plate edges. I then loosen the bolts, insert the filler strip, apply glue to the edges, retighten the wing nuts, then add a few clamps. |
![]() To use this to carve radiused forms, I set aside the middle and top pieces, and flip the filler strip in which , I epoxied another bolt (threads cut off) that acts as a pivot (see below) for 1" MDF that I have cut into a 23"-24" circle. I also add blocks on each bolt to allow the MDF to move under the router guides. |
![]() The pivot matches a hole drilled into the center of the MDF circle. |
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![]() To cut the form, I use a 2" straight plunge bit. I start at the end and lower the bit until it just touches the MDF. I then spin the circle (sometimes the circle spins itself) and it carves away. When I complete a revolution, I move the router a bit towards the pivot and spin again. It only takes about 10 minutes the carve the dish, and the amount of noxious dust created is incredible. |